NGS

Menu Investor Relations Careers

Home / Compression / 3000 Motor

3000 HP Motor

3000 Motor

  • 3000 HP
  • 16.7 MMSCFD @1200psig
  • 18.3 MMSCFD @800psig
  • - NOx (g/Hp-Hr)
  • - CO (g/Hp-Hr)
  • - NMHC (g/Hp-Hr)

3000 hp motor compressor stats graph 3000 hp motor compressor stats graph

Above stock unit performance can be optimized around other conditions.

Contact NGS for your specific needs.

NGS SMART System Highlights:

  • Reduce shutdowns by as much as 25% over industry standard compressors*
    • 100% turn down of flow - 24/7/365
    • Elimination of pressure, horsepower, and rod load related shutdowns
    • Rock-solid pressure control over the widest range of process needs & upsets
    • Robust freeze avoidance for uninterrupted operation in cold weather
    • Run through fluctuating BTU fuel gas upsets rather than shutting down
  • Maximum power and flow optimized over the entire range of process conditions - done automatically
  • When N+l units are installed, compressor flow reliability approaches 100°/oa s the multiple machines
    automatically increase flow to fill gap when unit goes down
  • Dewpoint control - Temperature process control to within 2-4°F of setpoint
  • Telemetry via cellular or satellite of package data (includes ALL engine panel information too):
    • Remote setpoint allowable
    • Monthly sorting and tally of alarms/shutdowns for continuous improvement
    • Both, customer connection at panel & web-based access to real time and historical data

Environmental Engineered Aspects:

  • 480vac end devices - no pneumatics
  • PVRU for crank case and packing vent capture
  • Integrated power distribution rack for end devices and PVRU

Package Features:

  • All vessels meet ASME Section VIII standards with 1/8” corrosion allowance
  • All piping systems meet ASME B31.3 standard
  • API 618 Design Approach 3 pulsation and mechanical analysis performed for smooth operations
  • Standard design to maximize parts availability and minimize downtime
  • Suction control and recycle valves – Murphy C5 controller. Recycle valve is mounted on skid
  • Inlet strainer with break out spool. DP pressure monitoring through controller for alarm to clean
  • Rigid four beam skid with 1.5 times capacity environmental containment designed to mount on packed earthen pad
  • Electrical rating service of Class 1, Group D, Division II areas
  • NGS custom designed, Murphy C5 controlled inner and outer louvers, separate for each process gas section – These louver sections do not require frequent adjustments and repairs like industry standard louvers
  • No hot gas bypass required
  • Murphy C5 Controller - fully integrated
  • 500 psig MAWP blow case on separate skid (Option)

Driver: TECO 2500hp Motor @1200 rpm

  • TEFC, 3/60/4160 WPII Enclosure
  • Inverter Rated
  • 4140 Shaft
  • Bearing and Winding RTD' s
  • Bearing Heater

Compressor: Ariel KBD/4 "World Standard Compressors"

  • 4800 BHP 4-Throw Frame
  • 600-1200 RPM
  • 6.0'' Stroke
  • 132,000 lbf Total Rod Load (69,000 lbf Compression, 66,000 lbf Tension)
  • VVCP's on all cylinders
Compression Stage Cylinder MAWP
1st Stage 17-7/8D:20 17.375" / 17-7/8D:20 17.375" 445 / 445
2nd Stage 14-1/8D :2113 .625" 815
3rd Stage 8-3/8D:21 7.875" 2400

 

Cooler: 132-3FX ECS Forced Draft Vertical Discharge

Minimum design parameters:

  • 3,000' elevation
  • 110°F ambient with 5% excess cooler duty
  • Electric motor driven cooler section fans
  • All tubes SA 214 Carbon Steel with Aluminum fins
  • Individual auto louvers inside and outside each gas section
  • ASME Code Stamp per ASME Section VIII, Div 1 with Nat'I Board Registered

*Contact NGS for details
** Size may change slightly due to minor improvements . Confirm size with NGS drawings