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3000 HP Motor

3000 Motor

  • 3000 HP
  • 16.7 MMSCFD @1200psig
  • 18.3 MMSCFD @800psig
  • - NOx (g/Hp-Hr)
  • - CO (g/Hp-Hr)
  • - NMHC (g/Hp-Hr)

3000 hp motor compressor stats graph

Above stock unit performance can be optimized around other conditions . Contact NGSG for your specific needs.

NGSG SMART System Highlights:

  • Reduce shutdowns by as much as 25% over industry standard compressors*
    • 100% turn down of flow - 24/7/365
    • Elimination of pressure, horsepower, and rod load related shutdowns
    • Rock-solid pressure control over the widest range of process needs & upsets
    • Robust freeze avoidance for uninterrupted operation in cold weather
    • Run through fluctuating BTU fuel gas upsets rather than shutting down
  • Maximum power and flow optimized over the entire range of process conditions - done automatically
  • When N+l units are installed, compressor flow reliability approaches 100°/oa s the multiple machines
    automatically increase flow to fill gap when unit goes down
  • Dewpoint control - Temperature process control to within 2-4°F of setpoint
  • Telemetry via cellular or satellite of package data (includes ALL engine panel information too):
    • Remote setpoint allowable
    • Monthly sorting and tally of alarms/shutdowns for continuous improvement
    • Both, customer connection at panel & web-based access to real time and historical data

Environmental Engineered Aspects:

  • 480vac end devices - no pneumatics
  • PVRU for crank case and packing vent capture
  • Integrated power distribution rack for end devices and PVRU

Package Features:

  • All vessels meet ASME Section VIII standards with 1/8” corrosion allowance
  • All piping systems meet ASME B31.3 standard
  • API 618 Design Approach 3 pulsation and mechanical analysis performed for smooth operations
  • Standard design to maximize parts availability and minimize downtime
  • Suction control and recycle valves – Murphy C5 controller. Recycle valve is mounted on skid
  • Inlet strainer with break out spool. DP pressure monitoring through controller for alarm to clean
  • Rigid four beam skid with 1.5 times capacity environmental containment designed to mount on packed earthen pad
  • Electrical rating service of Class 1, Group D, Division II areas
  • NGSG custom designed, Murphy C5 controlled inner and outer louvers, separate for each process gas section – These louver sections do not require frequent adjustments and repairs like industry standard louvers
  • No hot gas bypass required
  • Murphy C5 Controller - fully integrated
  • 500 psig MAWP blow case on separate skid (Option)

Driver: TECO 2500hp Motor @1200 rpm

  • TEFC, 3/60/4160 WPII Enclosure
  • Inverter Rated
  • 4140 Shaft
  • Bearing and Winding RTD' s
  • Bearing Heater

Compressor: Ariel KBD/4 "World Standard Compressors"

  • 4800 BHP 4-Throw Frame
  • 600-1200 RPM
  • 6.0'' Stroke
  • 132,000 lbf Total Rod Load (69,000 lbf Compression, 66,000 lbf Tension)
  • VVCP's on all cylinders
Compression Stage Cylinder MAWP
1st Stage 17-7/8D:20 17.375" / 17-7/8D:20 17.375" 445 / 445
2nd Stage 14-1/8D :2113 .625" 815
3rd Stage 8-3/8D:21 7.875" 2400

 

Cooler: 132-3FX ECS Forced Draft Vertical Discharge

Minimum design parameters:

  • 3,000' elevation
  • 110°F ambient with 5% excess cooler duty
  • Electric motor driven cooler section fans
  • All tubes SA 214 Carbon Steel with Aluminum fins
  • Individual auto louvers inside and outside each gas section
  • ASME Code Stamp per ASME Section VIII, Div 1 with Nat'I Board Registered

*Contact NGSG for details
** Size may change slightly due to minor improvements . Confirm size with NGSG drawings